Home built chainsaw mill

Dennis works as a software engineer, but has a pretty diverse background in the world of making.

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Woodworking is a recent hobby of mine. There is a lot of wood around my house in the form of freshly fallen limbs and trees. When looking at a bandsaw mill, there are really only three parts: the bandsaw, a gantry that holds it horizontally, and rails that the whole thing can slide on. There are some tricky parts, but I ignored those at first and just jumped into building. This worked well for some things. I came up with a clever design for tensioning the blade based off milling machine ways.

I figured out a way to make the blade guides using just simple bearings and some scrap pieces.

home built chainsaw mill

I felt that most DIY sawmills used way too much metal and were too heavy, so I built mine with the least amount of steel that I could, and ended up with a very capable lightweight machine. However, some of my intuition was way off. Well, the first time I used the saw this motor overheated and almost caught fire! I have a much better understanding of horsepower now.

I had done no research on blades up until that point. The blade I did buy wandered badly in the cut, or rubbed against the wood and fell off several times. Because the first blade I bought was too narrow, there was no hope for the blade guides to do their job. In terms of cost and weight per horsepower, gas wins hands down over electricity.

The Poor Man’s Off-Grid Sawmill You Can Definitely Make At Home

Next I replaced my blade. In hindsight I know how crazy it was to not begin my design with the part that does the actual cutting.

It turns out there are only a few blades on the market that will work with a small saw like this, so I ordered one of each. This started to get expensive, but I chalked it up to research. I was lucky to find one that works great.

The result is a little sawmill that just tears through trees! I was very surprised at how well it works. The cedar log that I cut up next revealed an awesome purple heartwood. My very next step before cutting another board is going to be installing guards around the blade and drive belt.

Building A Chainsaw Mill To Make Planks

I will also add a push handle. Then there are the rails. I will eventually replace it with a welded metal frame that has built-in clamps for holding the logs. In fact, if I were to build another mill, I would literally start from the ground up and focus first on log handling and making a solid foundation for the rest of the saw.

Take a look at my videos for more detail on the build and to see it in action. Latest Dennis Atwood. By Dennis Atwood Dennis Atwood.Best Budget: Haddon Lumbermaker at Amazon. A good chainsaw mill can make life much easier if you need to create your own lumber quickly. Providing a guide to lead the chainsaw down, the best chainsaw mills eliminate the challenge and guesswork out of manually creating your own usable lumber.

Therefore, the right mill can be a wise investment if you happen to cut a lot of lumber or live in a secluded location with the need for building supplies. As a result, you can set up the mill quickly with a standard chainsaw and start cutting down large logs into different planks and posts with ease. In fact, the right budget option can be perfect for the occasional milling when you need some extra lumber or have some wood lying around.

The key to the best budget mill is finding one that will give enough guidance for the best cuts possible. The Haddon Lumbermaker is one of the smallest options for a sawmill available. While it does not provide the same level of stability as a dedicated rail system, the portable guide will fit a number of chainsaws with ease. The Lumbermaker allows the saw to pivot, adjusting the depth on the fly. The mill works best with a guideboard, using a 2" x 4" or 2" x 6" plank, over the lumber you are cutting.

The great thing about most chainsaw mills designed to attach a regular chainsaw is that they tend to be portable. In other words, the lack of a dedicated cutting blade makes these mills lighter and smaller for transport. At the same time, however, not all mills are conveniently portable. Depending on the size and shape of the mill, some options are better than others for moving around. Despite the larger size of the assembly, the Carmyra Portable Chainsaw Mill is a great portable option when you need to hook up a chainsaw to cut down logs into lumber.

The length of a chainsaw mill will dictate how much wood you can cut in a single motion. Medium-length chainsaw mills are perfect for smaller projects and sections of lumber when you do not need large planks and boards. The smaller length of these mills also make them perfect for storing in smaller spaces like closets or sheds when you are not using them. The magic of the Alaskan Mill comes from the 30"rails that guide the saw blade attachment along, allowing you to create a straight and clean cut with less effort and trouble.Please see FAQ's page as a stationary sawmill can cut up to 48 ft.

I have included a lot of information for you on this website to help you learn about one man or recreational portable sawmilling, and sawmills, and I really do hope you take the time to read the whole site especially the FAQ's. Please see Sitemap for brief descriptions on all the pages on this web site. I assume that you just want to cut lumber when it pleases you, using your own timber.

You do not want to tie up a whole lot of money in a portable sawmill that will have to produce lumber 8 hours a day, week after week, just to recover the cost. You need a low cost solution so the sawmill can sit for a week or two without operating, while you use the lumber you have produced.

Some customers have built Procut's portable lumber mill without even picking up a hammer before. Plans even include a manual for a novice to learn to weld. Over customers have easily built Procut Portable Sawmills in the last 15 years. Hello and Welcome. My name is Allan Cornes and I have worked in the forestry trade for over 35 years.

I would like to make a brief mention of my experience in forestry and sawmills, so you may have some confidence in my ability to help you save a considerable amount of dollars in the purchase of a sawmill. I have worked in all areas of the forestry trade from shake roof production, all aspects of logging, large sawmill operator, many different portable mill operations, shingle sawyer, sawmill manager, woods management, and sawmill designer - builder.

Over the years of operating many different sawmills large and small - including portablesand constantly maintaining them, I knew there was a low cost solution.

That a sawmill could be completely reliable, cut accurately, with very low maintenance, and still be low cost. Over the years I have designed and operated just such a sawmill. I have put into Procut Portable Chainsaw Mill all the knowledge acquired in the many years of operating portable sawmills.

Procut, I believe fills the above criteria. Procut will cut precision lumber fast and accurately at a very low cost. You do not have to scrape Procut tracks so you can cut lumber.

So what are you waiting for? Order our portable sawmills plan package today and you will be building Procut very soon, plus cutting precision lumber for yourself, making extra income selling lumber.

No machining required. You build the whole mill yourself - start to finish. Approximate time to build is 70 hours for a novice or 40 hours for someone with minimal welding skills.

The record so far is Use this portable sawmill yourself and cut your own lumber, or cut lumber for that extra income. You can easily build this precision mobile sawmill. As the designer and builder, I personally guarantee it, with free help and advice by phone or by e-mail. Build it yourself plans by Procut Portable Sawmills for an affordable portable sawmill Our sawmill can cut any size lumber and converts to a towable trailer in minutes.

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The Saw Mill. Mill Pictures and Video. Plan Example. Hardware Pkg. Earn Extra Money. Air Drying. Bandsaw Mills. Estimate Tree Height. Swing Boom for Lifting Logs. Saw Tables.In this instructable we will see how to make a chainsaw mill, how to use it, and discuss some tips and tricks to the hidden and mystical art of planking up fallen trees.

Welcome aboard! I worked hard on this guide and keep it updated, so I hope you love it. If you do, check out some of my other work on youtube. If you find it useful please consider helping me out with a small tip at Patreon. We have recently had some crazy stormage here in the UK, and the number of wind felled trees about is fairly distressing. Much of these trees have fantastic timber that could be used in any number of woodworking projects, but are destined to be firewood, chipped or simply rot where they lay.

A chainsaw mill is the relatively cheap and portable way to turn them into some beautiful planks. If you know you want to build one, you can skip the rest of this intro and get stuck in to step1, or even step 2 if your quite familiar with how chainsaw mills work. Chainsaw Mill vs Bandsaw mill? For a long time I didn't want anything to do with chainsaw mills, seeing them as hugely inferior to a bandsaw mill.

Chainsaw mills cut with a big fat chain running on a stiff metal guide bar; that gives us a number of disadvantages: 1. Thus it produces far more waste, 3. Cuts are much slower. Chainsaw milling can be is hard on the saw. I use an ms which has a 70cc engine, this is really on the limit of what you can get away with - bigger is better, though thinner softer wood is obviously easier going. If you love your saw and hate chainsaw maintenance, this may not be for you.

But it has some plus points as well: because the chainsaw's guide bar is relatively rigid, with good technique it can be used to make very accurate, straight cuts, even on huge slabs. So that's a like for like comparison, and in general the bandsaw wins out for sure. But like most tool choices, the circumstances, and intended use are key.

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So when is a Chainsaw mill better? It requires much less time and money to build a chainsaw mill, so it is a good choice for hobbyists, DIY woodworkers, and people who might own a little bit of woodland. They are far more mobile than a bandsaw. This means you can take your sawmill to the fallen tree almost anywhere, plank up and carry out So ideal for restricted access, and steep hilly areas where fallen trees would otherwise be left to rot.

Related to that, they don't require expensive heavy duty skidding machinery, and are thus less environmentally damaging although illegal logging with chainsaws is a different sad story.

The waste timber from chainsaw milling can be easily left in situ to nourish the soil. They can be used on odd shaped timber - curved logs and ones with other funky non-conforming features can be planked more easily. Did you use this instructable in your classroom? Add a Teacher Note to share how you incorporated it into your lesson. The chainsaw mill, or Alaskan mill as it is sometimes called, is pretty simple. You start with a straight reference edge atop the log you want to plank up a ladder makes a good straight edge.

The 'CS mill", that is the chainsaw mill, which is the jig attachment you build, holds the chainsaw's guide bar GB below and in alignment with this straight reference edge.


That way you can cut a nice flat surface parallel to the straight edge. Once you have a flat cut into the log you can do the same thing but using the straight edge you just cut, rather than the ladder. Adjustability The idea for this mill was to have it very adjustable.

Obviously it will be necessary to adjust the distance between the CS guidebar and the guide rails of the CS Mill, as this determines the thickness of the slabs or in some cases beams, or posts, or whatever you will cut.Our office will be closed Friday, April 10 in observance of Good Friday. Woodland Mills offers a full range of well constructed, easy to use portable sawmills and sawmill trailers to meet your milling needs. Whether you are a hobby woodworker, have some big projects on the horizon or want to earn some extra money, we have the right sawmill for you.

Our team of North American engineers have designed each sawmill to be the highest quality, best valued in it's class industry wide, offering the same precision cutting abilities as much more expensive mills.

With the most customer sawmill reviews of any other company, find out why so many people have selected a Woodland Mills sawmill to help them tackle their projects and bring their visions to life!

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home built chainsaw mill

United States EN. United States. Stump Grinder. Technical Resources. View Catalog. Mail Me A Catalog. Contact Us Contact Us Dealers. Highlight Video. Okay, thanks!Before I decided to build my family a log house in the woods of central Georgia, I'd had no experience with a sawmill or any association with the sawyers' trade. However, when it came time to square logs and cut extra-thick floor joists and roof beams, I found the most practical and economical way to get it done was to design and build my own mill You might ask why anyone would want their own sawmill.

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I have some good reasons. First, if you work with wood, you know how lumber prices have gone through the roof lately. So, one advantage of having your own mill is cutting out the delivery middleman and eliminating the cost of shipping lumber all the way to you, which means saving money — a whole lot of money if you have a house, barn, or similarly large structure to raise. Another appeal of your own mill is that you can cut lumber to any size you fancy The squared logs for walls and oversized timbers I wanted to use for rafters and floor joists were not sold at any building-supply outlet.

I'd have had to order them custom-sawed since clear fir or spruce "dimensional" construction lumber comes stocked only in thicknesses and widths calculated to produce the cheapest stick-built house frames.

The board that's called a 2 x 4 is no longer an honest 2" thick by 4" wide. You pay for the wood that was in the "kerf," the cut in the log that gets turned to sawdust, and for the thin shavings removed to finish the rough board smooth. You just don't get to take the wood chips home with you. Boards left rough and splintery but full sized may be a tiny fraction of an inch out of true, but they can save you time and wood, as you can space larger boards further apart.

Also, if left exposed to view inside the building, over-sized beams and rough-cut boards will give your home a rugged, hand-hewn look. With your own mill, you can cut local softwoods to frame buildings and you can saw up local hardwood logs for mantles, doors, paneling and other house trim, or to make into furniture. I make use of such scarce hardwoods and hard-to-find softwood species such as black walnut, pecan, cypress, and yellow poplar that would normally be wasted; for example, overgrown shade trees cut out of house lots that are usually split into firewood or burned and chipped on the spot.

The mill has also enabled me to use softwoods that would have gone to waste. Southern yellow pine is the construction-grade lumber they make into pressure-treated rot-proof lumber, called "PT.

The construction crew had them piled for burning and didn't mind a bit my hauling them away. I also make lumber from pines that are infested with pine-bark beetles. There is no known way to reverse the beetles, so cutting the tree while it is still living and good for lumber seems more logical than letting it die and rot away.

Though not all my lumber comes from scavenging, I get a considerable feeling of satisfaction when I can turn a tree that would have been wasted into something useful. And, so long as my truck runs and I continue to spot trees that are free for the taking, the mill allows me to cut anything from a baseball bat to a house with little thought about raw material costs.

Sawmills are pretty straightforward. In the traditional mill, there is a power source, a wheeled carriage on a track, a sawblade, and assorted shafts and bearings all connected with gears or a collection of drums, belts, and pulleys. Designing and building a mill from scratch won't be for everyone, because it does require a degree of mechanical aptitude and a few tools.

Buying a ready-to-run mill or a kit is an option if you can smoke one out, and if money is no object. But my mill is proof that you can build your own a lot cheaper using not much more than common sense and good old-fashioned determination.

You don't need all the trades I've worked at to build a sawmill either, just basic mechanical skill and a few metal-working tools. And, you can always find a helping hand. Mobile welders "have truck, will travel," and metal fabricators carry raw steel stock in all sizes and can cut and weld your parts to order. You have four kinds of serious-duty mills to consider: There is a choice between a band saw or a circular saw in either a portable or stationary installation.

In a stationary mill, the log is levered onto a wheeled carriage often called a log beam that rides on a track and is pulled past a large blade powered by a heavy-duty power source. In a portable mill, the log remains stationary. A much smaller blade, along with the small engine that powers it, is pulled past the log.

Homemade Alaskan Mill

A bandsaw mill is an oversized version of the common wood shop power tool. It is a closed loop of thin, flexible steel, with sawteeth along one edge, that runs continuously around a set of flat pulleys.

home built chainsaw mill

To develop cutting speed and maintain momentum without breaking, a "6-foot mill" capable of cutting large logs requires an extensive structure with big pulleys to support the 36" run of 6"- to" wide blade needed to expose six feet of running blade.

This type of rig was common in 18th and 19th century water-powered mills where the massive wood beams of the blade-support mechanism stretched between three stories of the mill house.This started as an idea after making my homemade band saw mill and comparing the apparent inefficiency of that to the simple chainsaw mills that most use. I got to thinking about how I could rig one up to cut my short lengths of hard maple, and came up with the idea of making the saw run on a post that is set in the ground.

The saw would be mounted on a simple wooden carriage that fits around the post. The square shape of the post would keep the saw straight as it cuts down.

Definitely worth a try, so I decided to rig it up to run a test cut. To get started, I dug a hole in a good location to plant the post. I set the log in place and made that plumb with wedges:. I drove a couple of screws through the bottom edge of the log into the base to keep it from moving, and made sure they were well away from where the saw would be cutting.

To keep the top from moving, I ran braces down to heavy logs. A more permanent solution would be to sink another post offset from where the log is to run shorter braces, but I think driving screws through wooden braces would still be the fastest, most efficient way to get that done:.

The first cut was a complete success. The saw powered down through the log without hesitation and left a very clean for a chainsaw straight cut:. The idea is to only use this to flatten a face or square up a larger one, then do the remainder of the cutting on my big homemade band saw. More details on how I made that and attached the saw in the video below. The saw cut through the hardwood impressively fast.

A more permanent setup would fix that and let the saw cut all the way down:. Installing A Skylight. Putting in a skylight is a big job, but it comes with a big reward - it's hard not to appreciate the effect it can have by bringin Occasionally, a feather board is needed to hold stock tightly to the fence when making a cut.

I had a situation in my table saw sl How To Make A Workbench. Filling a need that I really didn't have, I built this workbench: It seemed like a good idea at the time and I've always wa Easy Angle Cutting Guide. It's funny how one thing leads to another and that's the story with this cutting guide. When I started to plan my deck chair build Similar Projects Installing A Skylight Putting in a skylight is a big job, but it comes with a big reward - it's hard not to appreciate the effect it can have by bringin Making a Featherboard For The Table Saw Occasionally, a feather board is needed to hold stock tightly to the fence when making a cut.

Easy Angle Cutting Guide It's funny how one thing leads to another and that's the story with this cutting guide.

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